The CenterLine FlexFast™ CLCS (CenterLine Control Solution) configured stationary welder is a compact, versatile, welding machine designed for production fastener welding applications. This design includes many standard features that ensure the FlexFast™ CLCS produces consistent weld quality, is easily operated, and has minimal maintenance requirements.
The FlexFast™ CLCS offers:
Exceptional part quality at a competitive cost
Solid construction, capable of welding fasteners up to 13.3 kN (3000 lbs) weld force
Ability to weld up to M10 sized fasteners – application/fastener dependent
One (1) or two (2) OHMA™ air/oil weld actuator(s) with configurable fixed spacing
Low impact, “soft-touch” operation to minimize electrode wear, deflection, and part deformation. This promotes higher-quality welding and lower maintenance needs.
Four schedules available per cylinder
Accurate control over weld forces over a wide range of air pressure settings
Interchangeable lower tooling enables rapid changeover for multi-application needs
CLCS HMI Features
Reduced cost compared to a PLC and standard HMI while maintaining high quality and safety
Wi-Fi “over-the-air” updates for firmware, if required
No PLC programming required, equipped with controller and HMI pre-programmed functionality
No software license fees are required
Upper and lower electrode weld counters for maintenance notifications
Weld control, with discrete interface
Dynamic high-resolution touch screen
Discrete control of up to 2 feeders
Active in-process weld monitoring
FlexFast™ CLCS Models
Standard
One (1) OHMA™ weld cylinder with LPT and manual regulator and air pressure switch
One (1) VeriFast™ LVDT weld body, upper barrel adapter
100 KVA MFDC weld transformer, 400 amp WTC weld control (Bosch optional)
CLCS Controller, offers control of the machine sequence and up to two feeders, four (4) schedules available per cylinder, upper and lower electrode weld counters for maintenance notifications
CLCS controller also includes LVDT, LPT programming (similar to MicroView™)
Water saver and flow monitoring
Full guarding and 900 mm light curtain
Add Ons
160 KVA MFDC Weld Transformer
Transformer mounting plate, spacer block and associated hardware
600 Amp, 460 vac or 800 Amp, 575 vac WTC MFDC Resistance Weld Control Weld control panel with integrated CLCS controller and associated hardware Bosch weld control optional
Quick Change Upper Adapters QC Upper adapter set
Added water flow switch to confirm connections are made after
Oil Pressure Monitoring and Programmable Regulator
Programmable regulator controlled by the CLCS Weld force monitoring of intensification fluid pressure of OHMA™ Cylinder
120 V Transformer for Fastener Feeder Power 3 KVA transformer and all related fusing and terminals
Operator Convenience Package (must include Feeder Power above)Overhead LED lighting package with switch receptacle
Operator fan with switch
Model N
Model N
Narrow – Upper arm and lower knee with 152 mm x 300 mm tooling platen
Add Ons
One OHMA™ Cylinder only
Model W
Wide – Upper arm and lower knee with 152 mm x 460 mm tooling platen
Add Ons
Second OHMA™ Cylinder OHMA™ cylinder and control valves, safety valve, manual regulator LPT and LVDT weld body (Signal Conditioners are part of the CLCS) Upper barrel adapter, shunt adapters and related copper
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